Application
This unit describes the performance outcomes required to inspect and service clutch systems. It involves preparing for the task, inspecting the system, reporting the inspection findings, servicing and adjusting the system, and completing workplace processes and documentation.
It applies to those working in the automotive service and repair industry. The clutch systems include those of agricultural machinery, heavy commercial vehicles, light vehicles, mobile plant machinery, motorcycles or outdoor power equipment.
No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Elements and Performance Criteria
Elements Elements describe the essential outcomes. | Performance Criteria Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section. |
1. Prepare to inspect and service clutch system | 1.1 Job requirements are determined from workplace instructions 1.2 Servicing information is sourced and interpreted 1.3 Hazards associated with the work are identified and risks are managed 1.4 Tools, equipment and materials are selected and checked for serviceability |
2. Inspect clutch system | 2.1 Inspection is carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements 2.2 Inspection results are compared with manufacturer specifications 2.3 Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments |
3. Service clutch system | 3.1 Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems 3.2 Post-service testing is carried out according to workplace procedures |
4. Complete work processes | 4.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use 4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 4.3 Tools and equipment are checked and stored according to workplace procedures 4.4 Workplace documentation is processed according to workplace procedures |
Evidence of Performance
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
inspect and service the clutch systems of two different vehicles or machinery, including:
one mechanically operated clutch system
one hydraulically operated clutch system.
Evidence of Knowledge
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting and servicing clutch systems, including procedures for controlling clutch dust and clutch fluid hazards
environmental requirements, including procedures for trapping, storing and disposing of clutch fluid released during clutch bleeding
identification, function and operation of clutch system and components, including:
clutch plate
pressure plate
flywheel
release bearing and release fork
pedals, master cylinder, slave cylinder, and cables
basic operation of clutch systems, including:
dry single or multi-plate clutch
wet multi-plate clutch
centrifugal clutch
hydraulically operated clutch
mechanically or cable operated clutch
types and applications of clutch fluids
inspection procedures for clutch systems, including:
mechanically or cable operated clutch component wear
hydraulic operating system for leaks
service and adjustment procedures for clutch systems, including:
adjusting clutch pedal
adjusting release fork
bleeding clutch fluid
post-service testing procedures for clutch systems.
Assessment Conditions
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the clutch systems that they have worked on, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
manufacturer clutch system specifications
two different vehicles or machinery with clutch systems requiring servicing
tools, equipment and materials appropriate for inspecting and servicing clutch systems.
Foundation Skills
This section describes those language, literacy, numeracy and employment skills that are essential to performance and are not explicit in the performance criteria.
Skills | Description |
Learning skills to: | locate appropriate sources of information efficiently. |
Reading skills to: | interpret information from manufacturer and workshop literature when seeking service procedures and specifications relating to clutch systems. |
Writing skills to: | legibly and accurately fill out workplace documentation when reporting inspection findings, making recommendations, and recording parts and material used. |
Oral communication skills to: | clarify instructions report inspection findings and make repair recommendations. |
Numeracy skills to: | use mathematical operations, including addition and subtraction, to measure clutch system components and adjustments for comparison to specifications. |
Problem solving skills to: | refer problems outside area of responsibility to appropriate person. |
Range Statement
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Safety and environmental requirements must include: | work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for controlling clutch dust and clutch fluid hazards environmental requirements, including procedures for trapping, storing and disposing of clutch fluid released during clutch bleeding. |
Sectors
Technical - Transmission
Competency Field
Mechanical Miscellaneous